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Overview

OEMs and suppliers need real-time visibility into their global manufacturing operations to better implement and control quality processes within and across plants in order to optimize lean production. Managing regulatory compliance and minimizing product recall by improving product quality, all while balancing profitability, are key factors that drive today’s adaptive manufacturing.

Lean Production Run 3DEXPERIENCE® solutions unify and standardize quality management, ensure lean material synchronization, and enhance global production execution. Real-time visibility, both in and across plants, enables the flexibility to adapt, synchronize and continuously improve product and process quality within your global manufacturing environment. Lean Production Run solutions deliver accurate and timely information with the granularity and context required to empower better, faster decisions and ensure that business performance targets are achieved.

Key Benefits & Capabilities

  • Reduce inventory while increasing production throughput with real-time integration and adaptive manufacturing between the product supply network, production processes and picking and shipping events within the plant
  • Better decision making with real-time control and visibility of production, inventory, and orders across global manufacturing operations
  • Continuously improve product and process quality in a global manufacturing environment with increased visibility and control of quality plans and exception management across both plant and global manufacturing operations
  • Visibility, control and synchronization of production operations – manage and synchronize distributed global operations

Lean Material Synch

Standardize and integrate global operations with a single, flexible platform

Synching material flow, ensuring consistency in supplier processes, and minimizing production downtime can be challenging when defining, controlling and optimizing manufacturing operations across multiple sites. With the goal of reducing inventory, increasing production throughput and standardizing quality processes, a single, flexible platform has proven to be an integral success factor to streamlining global manufacturing operations.

DELMIA’s Lean Material Synch solution delivers the ability to achieve highly responsive, adaptive manufacturing by synchronizing raw materials, components and semi-finished goods with production, quality inspection and equipment maintenance processes. As an enterprise solution, manufacturers can define, control and optimize operations across multiple sites and functions, while still accommodating specific plant-level requirements.

Key Capabilities & Benefits

  • Improves manufacturing efficiency and market responsiveness, while driving agile operations to reduce costs, and improve customer satisfaction
  • Increases asset performance and utilization; lowers inventory levels and costs, and reduces quality variability within and across plants
  • Limits risk, lowers potential liability and protects brand reputation
  • Reduces warranty, recall, labor and inventory costs

Lean Performance Management

Achieve uniform manufacturing visibility and control within and across plants

Lack of visibility across global manufacturing operations makes it difficult to detect quality non-conformance, leverage best practices and accelerate new product introduction. Accurate and timely information within and across plants is essential to empower better, faster decisions and ensure that business performance targets are achieved.

DELMIA’s Lean Performance Management solution provides a powerful, intuitive platform to improve visibility into manufacturing operations, both in and across plants, for quality decision making and alignment with business performance targets. Data is mined from disparate system sources, then normalized and rendered into contextualized, timely intelligence for each plant across the enterprise. Increased visibility into global manufacturing operations helps to improve performance across plants, including: new product introduction programs, non-conformance identification and resolution, and the implementation of best practices.

Key Capabilities & Benefits

  • Reduces time-to-market and time-to-volume on a global scale
  • Expands new product launch activities to plants in different regions
  • Boosts decision support with fact-based, contextualized data that is available on the shop floor
  • Accelerates problem resolution cycles reducing both cost and potential risk to brand reputation
  • Improves product quality through consistent and coherent analysis of all shop floor processes
  • Uninterrupted visibility of operations improves agility and responsiveness

Lean Quality Improvement

Proven Enterprise Solution for Quality Management

Lack of consistency in product and process quality within your global manufacturing environment can limit the ability to detect potential defects and reduce warranty, recall, labor and inventory costs. Better visibility and quality management across both plant and global manufacturing operations enables fast and efficient action, should issues occur.

DELMIA’s Lean Quality Improvement solution provides Enterprise Quality Management Software (EQMS) and the ability to best manage and continuously improve product and process quality in a global manufacturing environment. A single, unified manufacturing process framework and data model unifies and standardizes quality management across the enterprise by enabling a common repository of quality best practices and near-perfect execution on a global scale.

Key Capabilities & Benefits

  • Early warning awareness at all operation levels limits the impact of potential problems
  • Common measurement standards across plants and suppliers aids in quick identification of operations priorities and potential problems
  • Reduce warranty, recall, labor and inventory costs by limiting size and scope of potential defect populations
  • Enables quick identification, isolation and hold on all suspected products with non-conforming parts

Lean Production Execution

Define, simulate, validate systems architecture and performance on one platform

Visibility, control and synchronization of production operations is critical to drive high efficiency and quality, while lowering the cost of regulatory, industry and customer compliance.  In addition, your ability to respond to quality issues and non-conforming events across multiple plants can also impact your ability to deliver products on-spec and on-time.

DELMIA’s Lean Production Execution solution delivers the ability to manage and synchronize distributed global operations, helping to standardize and share best practices across sites while accommodating multiple manufacturing models. It easily adapts to different manufacturing environments – simple or complex, small or large, high or low volume. As an enterprise solution, it enables manufacturers to define, control and optimize operations across multiple sites and functions, while still accommodating site-specific extensions.

Key Capabilities and Benefits

  • Increase on-time, on-specification delivery performance of complex orders
  • Increase plant throughput while expanding product lines and achieving streamlined inventory flow
  • Lower risk and cost of compliance to changing regulations with an adaptive framework that supports continuous improvement
  • Accelerate problem resolution cycle, reducing both cost to resolve and potential risk to brand reputation
  • Maximize capital asset utilization while improving operational efficiency and product quality consistency

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