Perfect Production

Overview

Growing SKU counts, short innovation cycles, and increasing regulatory pressures are the new normal. In this environment, the need has never been higher for manufacturing operations to deliver on-time, below costs, and with consistent quality.

Perfect Production Industry Solution Experience, based on the 3DEXPERIENCE platform, provides global manufacturers with distributed operations the visibility, control, and synchronization across manufacturing operations. Manufacturers are facing stiff competition and evolving regulations require a robust and seamless infrastructure for capturing genealogy and traceability data from across their operations. When these challenges are met the result is a leaner, faster and continuously improving enterprise that drives more value than ever before.

Key capabilities & benefits

Accelerate new product introductions by up to 20 percent
Lower cost of goods sold (COGS) by up to 27 percent
Reduce defect rates regardless of plant or geographical location
Reduce inventory carrying costs while increasing production throughput
Institute a global approach to traceability and containment
Simplify IT and reduce total cost of ownership with a single global platform

Perfect Manufacturing Operations

Materials Synchronization and Management of Manufacturing Operations

With real pressure to grow operating margins, companies are challenging their manufacturing operations to deliver more value. This is no easy task, as it requires coordinating all the complexity of different plants, operations, and suppliers to deliver the best utilization of assets.

Perfect Production solution from Dassault Systèmes provides a collaborative approach to problem solving across your dynamic supply chain to drive faster resolution of issues while improving manufacturing efficiency and driving agile operations to reduce costs through lower inventory levels and increased asset utilization.

With Perfect Production, all operational elements can be managed within and across plants to deliver new product introductions and a consistent consumer experience, regardless of plant or geographical location. The solution’s global platform helps enforce common processes yet is flexible enough to adapt to local SKU and regulatory requirements.

Keys capabilities & benefits

Reduces new product introduction cycle times without impacting quality
Synchronizes supplier, warehouse, and production material flows
Provides real-time error proofing of printing, packaging, and labeling of target market orders
Ensures consistent consumer experience and protects brand equity

Perfect Supply Network Intelligence

Delivers a global approach to product quality and brand consistency

Quality continues to be a critical component of the user experience and Perfect Production enables your enterprise to take a unified approach to quality management to reduce the risk of retailer remediation and the likelihood of a public recall and brand damage.

Perfect Production is a perfect tool for ensuring quality, consistency of brand and consumer experience regardless of plant or geography. The solution lets you target and achieve excellent quality execution through consistently applied and enforced processes that leverage manufacturing data intelligence derived across your enterprise.

You can institutionalize best practice processes and take a global approach to traceability and containment that supports today’s “single platform, many SKUs” product strategy!

Keys capabilities & benefits

Near real-time solutions for key quality issues including excessive scrap levels, supplier performance, product non-conformance, and process variability
Common measurement standards across plants and suppliers
Streamlined process of on-boarding suppliers
‘Early Warning’ awareness at all operational levels