How to model a structure undergoing global instability in Abaqus?

A nonlinear static problem can be unstable as a result of global buckling or material softening. If the load-displacement response of the model seems to be reaching a load maximum and there is the possibility of global instability or negative stiffness, two approaches to solving the problem can be used — static or dynamic analysis.


If the structure is reaching a buckling load in a static analysis, perform a Riks analysis

The Riks method assumes that the global instability can be controlled by modification of the applied loads. This means the loss in stability cannot be too severe; that is, there cannot be a sharp bifurcation in the load-displacement curve. Therefore, structures such as flat sheets, cylinders, and spheres that have a sudden significant loss of stiffness after buckling must have some imperfection built into the original geometry.

This can be done by using the *IMPERFECTION option to modify the original geometry by adding imperfections. The best approach is to use experimentally determined imperfections; however, since these measurements may not be available, the *IMPERFECTION option can use combinations of the eigen modes from a previous buckling analysis as the imperfections to the original geometry.

If the Riks method fails to converge near a limit or bifurcation point (buckling load), the problem may be that the loss in stiffness is too severe. Instability problems that exhibit a sharp transition often require a limit on the maximum incremental arc length to get past the transition point or to have larger imperfections built into the geometry.


If a dynamic analysis is desired

Abaqus/Explicit should be considered as the most robust approach, particularly in the presence material failure, extreme deformation, or rapid changes in contact state. If the loss in stability is not too severe, or only the load maximum is to be computed rather than a fully collapsed configuration, then a dynamic analysis in Abaqus/Standard may be completed with less run time. Choose the APPLICATION parameter on DYNAMIC to control the amount numerical damping that is applied to the integration operator. If a dynamic analysis is used in Abaqus/Explicit, the structure will vibrate once it has passed the instability and you must decide how to damp the vibrations if a quasi-static solution is required.

Global instabilities can also be stabilized in a static analysis with viscous forces. Although not intended as a primary solution technique for global instabilities, automatic stabilization can be used in the static, coupled temperature-displacement, soils and quasi-static procedures. Automatic stabilization will add viscous damping to the structure, which may allow the solution to go beyond the instability point.


Discrete dashpots can also be used to stabilize a problem of this type

With either technique, the energy dissipated by the artificial viscous forces (output variable ALLVD for discrete dashpots or ALLSD for automatic stabilization) should remain small compared to the total internal energy (output variable ALLIE) in the problem. The nodal viscous forces should also be small when compared with typical forces in the problem (use nodal output variable VF).

 

How to Design Complex Aero Parts using the 3DEXPERIENCE Platform?

Designing aircrafts is becoming an increasingly complex task these days. As it becomes increasingly sophisticated, the wiring needed to power and control the electrical systems are also becoming complex.

Large OEMs and companies are dependent on electrical CAD systems which will enable them to execute the electrical diagram which will help in 3D Mock-Up and manufacturing preparation. This will help these OEMs and companies to lower production costs and also to reach the market faster than before.


What are the typical challenges with respect to Wire Harness?
  • Multi applications and different data sources
  • Time consuming, repetitive and error prone creation of electrical system
  • Lack of 3D integration with electrical system schematics which will lead to difficulty in understanding the overall design quality
  • No associativity between 3D wire harness design and its manufacturing

How to Design Complex Aero Parts using the 3DEXPERIENCE Platform1
Due to the complexity and stringent safety regulations in the Aerospace sector, virtual testing and validation plays a significant part in design and manufacturing.


How 3DEXPERIENCE addresses these challenges?

Large OEMs and companies have adopted Dassault Systèmes’ 3DEXPERIENCE platform which accelerates the process from design to manufacturing with compliance to required standards.

The 3DEXPERIENCE platform provides end-to-end electrical development environment from schematics through 3D design up to manufacturing.

Some of the solutions which the 3DEXPERIENCE platform offers with respect to Wire Harness are described below:

CATIA 3DEXPERIENCE – 3D Wire Harness Design

  • Shared electrical systems data model which enables schematic to 3D Design synchronization
  • Best-in-class 3D wire harness design solution
  • In-context wire harness modelling and simulation

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CATIA 3DEXPERIENCE – Harness Manufacturing Preparation

  • World class wire harness layout solution
  • Automatic generation of full-scale drawings for form-board manufacturing

 

How to Design Complex Aero Parts using the 3DEXPERIENCE Platform1
 

  • Synchronization of flattened harness and automatic drawing updates

Large aerospace OEMs and suppliers have reaped multiple benefits by adopting Dassault Systèmes’ 3DEXPERIENCE platform. Some of these are mentioned below:

  • Integrated process coverage to reduce cycle time from design to manufacturing
  • Detect issues in the early phase of design by validating virtually and avoid expensive errors in manufacturing
  • Automatic propagation of modification from design to documentation
  • Quick electrical space reservation within the product to avoid physical prototypes

 

Thus, the 3DEXPERIENCE platform and its various applications help OEMs as well as suppliers to design and manufacture complex parts rapidly and with accurate precision while adhering to safety standards.

Abaqus Discrete Element Method

The computation of effect and motion of a large group spherical particles, where the particles interact with one another and with other surfaces/flow is known as discrete element method (DEM). Granular particles can be simulated in Abaqus using DEM in Abaqus/Explicit Analysis. Abaqus also has another technique to model particles and the technique is known as Smoothed Particle Hydrodynamics (SPH). The major difference between DEM and SPH is that in SPH technique, the particles collectively have continuum behaviour whereas in the DEM technique, the particles cannot undergo a large complex deformation by themselves. Also, DEM technique is a much simpler method.

DEM particles are rigid single-node elements with a certain radius. Particle nodes have degrees of freedom for translational motion and rotation, so considering friction, the latter can significantly affect behaviour, through general contact method. For DEM particles, a contact penalty process is used, which introduces flexibility into the particle system. This correspondence can be used to model the macroscopic stiffness of the filled granular material. Alternatively, the Hertz contact method can be used for particle interaction.


DEM debris may be initialised in the beginning of the analysis, or may be generated all through the analysis. When generated, a random radius, primarily based totally on a user-specified chance density function, may be assigned to every particle. To analyse more complicated shapes in place of easy spheres, more than one DEM debris may be mixed in a cluster the usage of MPC constraints. Clusters aren’t well suited with the particle generator.

Each DEM particle is modelled with a single node element type of PD3D.  The PD3D element type have displacement and rotational degrees of freedom. When friction is considered for a study, the rotational degree of freedom of the discrete element particles has a considerable effect on the contact interactions.


Interaction between Particles


DISCRETE ELEMENT METHOD1
Let us consider three instances of particles in contact as shown in the above figure. The 3 instances display undeformed spheres simply touching, deformed spheres driven closer to each other with contact strictly enforced, and rigid spheres penetrating each other. The distance among the facilities of the spheres is the identical for the middle and right instance as shown in figure above. The middle instance of deformed spheres with no penetration is of physical behaviour. The right instance of rigid spheres penetrating each other is a typical DEM approximation.

If the variable δ is defined as:

δ=r1+r2−d,

where r1 and r2 are the radii of the two spheres and d is the distance between the sphere centres,  when the undeformed spheres are just touching then δ=0  and  if the distance between the sphere centres is less than the combined radii the δ>0 . For the DEM approximation, δ corresponds to the maximum penetration distance between the particles. If the contact stiffness is tuned i.e., contact force v/s penetration, then the accuracy of some DEM applications can be improved. Also, tuning helps to replicate the Hertz contact solution for DEM particles.


Why Use DEM?
  • Each DEM particle has individual rotational, positional, radial and momentum vectors that can be easily calculated.
  • Simulating DEM method is quite simpler than SPH method and consists of initialisation, time stepping and post processing.
  • DEM can be ideally used for modelling granular matter, powders, rock masses, particle packing, particle flow, particle fluid interaction, colloids etc.

Applications of DEM
  • Mixing of Chemicals
  • Pharmaceuticals
  • Powder Metallurgy
  • Ceramics
  • Food industry
  • Agriculture
  • Geophysics/Seismology
  • Rock fracture
  • Soil Mechanics
  • Ice blocks floating into bridge supports
  • Mining
  • Mineral Processing
  • Oil and Gas


DISCRETE ELEMENT METHOD1
 


DISCRETE ELEMENT METHOD1
 


Advantages of DEM  
  • DEM is used to study micromechanical level of analysis describing every single position, rotation and velocity for every single particle.
  • Accurately model granular and discontinuous materials using DEM to validate models virtually thereby saving a lot of costs that would other incur for the physical testing.
  • DEM can be coupled with CFD and FEM to model progressive fracture.

How to Execute a Job without opening Abaqus using Command Prompt?

A job can be run from the command prompt without opening Abaqus CAE as long as the job is set up and already saved. Command prompt is used to submit the analysis. This will be helpful if the pre-processing stage of the model is completed. Pre-processing can be done in any of the pre-processors including ABAQUS, but to run the analysis using ABAQUS, the file format must be converted to input file (.inp). The main reason behind this is to run several jobs simultaneously based on availability of CPU storage and tokens. Submitting the job through CAE is also available to run the analysis but this method will be helpful for user when he can access the job submission by using the command window.


Following are the steps to be followed to run the analysis using command prompt:

  • Go to the folder in which input file (.inp) is located. Input file is the one which contains all the pre-processed data of the model.
  • Select the path of the folder, type cmd in the place of path and click Enter. With this, Command prompt will be opened and will step in to the folder where input file is located.

    Execute a Job without opening ABAQUS -1
  • Now type the command to run the job abaqus j=<type input file name> cpus=<no. of CPU> and click Enter. The analysis will begin and different files are generated in the folder during the analysis.

    Execute a Job without opening ABAQUS -1
  • The results can be visualized with output database file (.odb) once the analysis is completed.
  • If the job already exists in the selected folder while executing the job in command prompt, the job can be overwritten. This can be done by giving the input as “y” and click Enter.

    Execute a Job without opening ABAQUS -1
  • If the job needs to be terminated, the command abaqus terminate job=<type input file name> can be given as input. With this above command, the analysis can be terminated.

    Execute a Job without opening ABAQUS -1

 

This is the step-by-step process to execute analysis by using the command prompt. This method is helpful for running multiple jobs of pre-processed model.

Memory Management in CATIA V5 Drafting

Memory consumption in CATIA V5 drafting depends on the CAD data that is loaded in the CATIA session. The memory consumption increases due to loading of both 2D and 3D data, which further increases due to loading of the data in design mode. This blog focuses on the causes of high memory consumption and the ways to identify and manage the memory consumption issue in case of CATIA V5 drafting workbench.


Memory problem diagnosis in Generative Drafting

In CATIA V5 Drafting, users generally face low virtual memory condition or the full memory space condition which is indicated by the Operating System error panel when there is no memory or low memory available.

In such cases, CATIA may crash with or without any warning message.


Memory Warning

Warning message appears as per the trigger set by the user in Tools à Options.

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The pop-up message warns the user to save the data and exit the session as the available memory is low (the percentage of memory use needs to be set by the user).


Memory save by selecting required “View generation mode”

There are 4 types of view generation mode available in CATIA V5 Drafting.

1. Exact
2. Approximate
3. CGR
4. Raster

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Choice of View generation mode:

Exact Mode:

This view generation mode is used when fillet edges, threads, exact 2D geometry, complex breakout, unfolded view or associative 2D dimensions need to be created.

Tips to optimize the memory in Exact Mode:

      • Exact preview for view generation: When this option is deactivated, a part or product which is already open in Visualization mode will not be loaded in the design mode for the preview thus optimizing the memory consumption.

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Geometry generation / Dress-up: Fillet representation, generation of Axis-lines/Centre-Lines/Threads needs to be deactivated if not needed. These elements will not be generated in the views thereby reducing the memory required for the view generation.

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      • “Enable Occlusion Culling” option should be used to hide many instances or bodies. Only the parts visible in the view will be loaded instead of loading all the parts which occurs by default thus saving the memory consumption and CPU usage.

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      • If the smallest instances inside the product structure need not be loaded, “Only generate parts larger than” can be used to filter these small instances.

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      • Different fillet projection modes have varied memory consumption. “Boundaries” option as shown below requires the least memory consumption whereas “Projected original edges” requires the maximum memory in fillet generation.

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Approximate Mode:
  • Approximate views are lower in precision and quality when compared to exact views. This mode reduces the memory consumption and improves the system performance.
  • Approximate view consumes lesser memory than CGR.
  • Approximate view generation is faster than CGR.

 

CATIA Graphical Representation Mode:
  • CGR views are generated by using the Visualization data. It is only the graphical representation of the geometry.
  • CGR views are lower in quality when compared to exact view and consume less memory during generation. However, the view generation is little slow.

 

Raster Mode:
  • Raster views are generated as images. This helps to quickly generate views for large products or assemblies, regardless of drawing quality.
  • This mode consumes very little memory. This does not load the parts in the design mode. If only an overview is needed, Raster mode is used to get a 2D geometry image.

How non-CAD users can stay connected to all the stakeholders in an organization?

Design and manufacturing companies typically consist of multiple CAD, CAE and CAM applications. It is often a challenge for the managers and other team members who don’t have direct access to these applications to view, review and have discussions on design modifications with stakeholders across the organization.


Non-CAD users face multiple hurdles in order to stay connected. Some of them are listed below:

  1. Difficulty to access the updated information each and every time
  2. Effective communication with stakeholders
  3. Accessing the right data anywhere and anytime
  4. Connect different stakeholders and review designs on the fly if the organization is in a multi-CAD environment
  5. Communication with respect to new concept designs is difficult without CAD environment

Dassault Systèmes’ 3DEXPERIENCE web user interface – Platform Contributor (PCS) role addresses these challenges. Some of the benefits of the role is listed below:

  1. Manage and collaborate the data in real time on Cloud
  2. Store, share, search, manage, view, review, compare, navigate the 3D content and documents in the web interface itself
  3. Latest web browser and a good internet bandwidth is good enough to access the application
  4. Access multi-CAD data
  5. Perform basic change management and project management
  6. Save time and minimize errors using PLM approach to ensure cross-functional teams are always working with the recent updated versions of the design
  7. Quickly review and validate designs with 3D visualization, markup and geometric analysis tools for 3D comparison, measurements and sectioning

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There are two configurations in Dassault Systèmes’ 3DEXEPRIENCE platform

They are Collaborative Business Innovator and Collaborative Industry Innovator. These configurations are explained in brief in the below infographics.

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