Synopsys and its Contribution to the Semiconductor Industry

Overview

Synopsys is one of the world’s leading EDA (Electronics Design Automation) tools provider and has verification, IPs and Software Security portfolios. Their tools are used by most of the Semiconductor companies across the globe to bring up their ASIC (Application Specific Integrated Circuit) and SoC (System on Chip) to power the present digital world.

Modern digital needs like social media, e-commerce, ed-tech, advanced aerospace and defense applications like satellite communications and RF and data centers require advanced chips with extremely high processing and computing speeds. Having foreseen these demands, semiconductor giants such as Intel, SAMSUNG, Qualcomm, NVIDIA, ARM, AMD, Micron, Microchip etc., are competing each other by introducing high performance chips to meet the market needs at a faster pace.

 

Importance of Synopsys EDA tools in Chip design

They minimize the risk and reduces the trial-and-error costs. The chip cannot be altered once it is manufactured. Their designs are extremely complex and involves high development and R&D cost. The tools can diagnose complex physical problems as quantitative models, simulate circuit process in virtual software, and reproducing multiple effects in the chip development cycle. One of the highlights of Synopsys EDA suite is to simulate and optimize the PPA (Power, Performance and Area), which solves the multiple objectives and problems and reduces the cost of trial and error.

 

Chip designing Process

The chip designing process is divided into Front end Design and Back-end design.

Front-end Design:

Front end which is known as logic design involves the functional design of the chip. From defining the chip architecture to generating the netlist is the front-end design, which also involves a functional verification to verify the circuit functions and logic.

Design:

RTL creation can be performed using the Euclide and Synopsys RTL Architect is a predictive RTL design solution that provides early predictions of the impact of the RTL changes on your PPA.

Lint, CDC (Clock Domain Crossing) and RDC (Reset Domain Crossing)

RTL errors are very crucial in SoC design which may lead to design failure or even re-spins of the chip. Synopsys SpyGlass offers early RTL Analysis during the RTL design phase to avoid linting, CDC and RDC errors.

Simulation (Functional Verification)

Synopsys VCS tool is a widely popular tool for the formal verification to simulate the RTL design meeting its design specifications. VCS is capable of mixed language simulation, supports UVM, OVM VMM methodologies, and Verification IPs. All the gate level simulations and power simulations can be performed in VCS.

DFT – Design for Testability

DFT is a testing technique in IC design during the manufacturing process by implementing additional design features to ensure the designed circuit is free from any kind of manufacturing defects. Synopsys TestMAX DFT is a comprehensive tool which supports all essential DFT such as boundary scan, scan chains, core wrapping, test points and compression. They can be implemented using TestMAX manager for early validation of the corresponding RTL or with Synopsys Synthesis tools for generating the netlists.

Synthesis:

Design compiler and Synplify are the two Synthesis solutions from Synopsys for the IC designs and FPGA designs respectively, which are widely popular across the industry. Design compiler supports mixed language placement aware synthesis, optimization of multi voltage, low power synthesis, placement aware physical synthesis and multi-threading. Synplify has faster runtime, performance, area optimization for cost and power reduction, multi–FPGA Vendor support, incremental and team design capabilities for faster FPGA designs.

 

Back-end Design:

Back-end which is also known as Physical design involves process related design. The major activities are placing and routing the millions of transistors on a chip, to optimize the Power, Performance and Area.

Physical Design: Physical Design comprises of Floor Planning, Place and Route, Power planning, Low power analysis and Power estimation. All these can be achieved by using Synopsys IC Compiler.

Physical Verification: Correctness and reliability of the physical layout of the ICs are verified through a critical process of Physical Verification. The process involves verifying the design against a set of design rules to ensure that the final product functions are intended. Synopsys IC Validator can perform the Design Rule Checks (DRC), Layout versus Schematic (LVS), Electrical Route Check (ERC), GDS comparison, Netlist-to-Netlist verification, Layout vs Layout and Antenna Checks.

Sign-off: Synopsys is a leading solution provider in the design sign-off innovations, which addresses the challenges of complex design, scale and new requirements for chip design on advanced processor nodes. The sign-off is done with Synopsys IC Compiler II.

 

 

Synopsys IP Solutions:

Synopsys Silicon IPs are the most popular and has a wide portfolio of solutions with proven results across the industry. Logic Libraries, Embedded Memories, Interface IPs, Embedded Processors and Subsystems fall under the IP portfolio. The IPs are optimized for a wide range of market segments like Internet of Things, Automotive, Artificial Intelligence, 5G Mobile and Data Center.

Synopsys Manufacturing Solutions:

Synopsys is a market leader in offering the Silicon Manufacturing and Silicon Life cycle management solution. It includes TCAD (Technology Computer Aided Design), Mask Synthesis and Manufacturing Analytics. The Synopsys manufacturing solutions are customized for expertise in IC design, mask synthesis, process modelling, on-chip test and monitoring techniques and cloud-based analytics.

 

How Foundries are benefiting with Synopsys

Synopsys is collaborating with Intel for developing interface and Foundation IPs for Intel Foundry’s latest process for their high-power efficiency System-on-Chips. They have been collaborating for decades to accelerate the design productivity. Intel and Synopsys together are driving the next gen system innovations for a wide range of applications like High Performance Computing (HPCs), Automotive, Mobile and Aerospace.

Taiwan Semiconductor Manufacturing Company Limited, which contributes more than 50% of the market share in chip manufacturing is also collaborating with Synopsys by using their silicon IPs, EDA Tools and multi-die system design flow and Photonic IC design flows for their advanced process technologies. This collaboration of over 20 years have helped them deliver high quality interface IPs and foundation IPs for their process technology from 180nm to 3nm for applications like HPCs, AI, Automotive and Mobile.

Capitalizing on the Potential of CATIA & 3DEXPERIENCE in Life Sciences and Healthcare

The life sciences and healthcare industries have seen tremendous change over the last decades. With advancing technologies like artificial intelligence, big data, and 3D printing, the need for improved, customized, and accurate healthcare solutions has surged exponentially. In such a scenario, products such as CATIA and 3DEXPERIENCE—historically applied in industries like aerospace, automotive, and manufacturing—are taking centre stage to transform the life sciences and healthcare industries.

CATIA, the world’s most powerful 3D design software created by Dassault Systems, is already well known for its capacity to manage sophisticated and highly detailed models. Combined with the 3DEXPERIENCE platform, an open innovation environment that allows product development processes to be merged, CATIA and 3DEXPERIENCE are empowering doctors, engineers, and designers to collaborate better, deliver higher-quality products, and enhance patient care.

Here is how these solutions are transforming life sciences and healthcare:

Transforming Medical Device Design

The most straightforward application of CATIA in medicine is in the design and development of medical devices. A prosthetic limb, a heart valve, or a sophisticated diagnostic device – each requires precision and reliability. CATIA’s powerful 3D design feature enables engineers to design extremely customized solutions that fit the rigorous standards of the medical community.

Personalized Prosthetics and Implants: By leveraging CATIA’s parametric modelling and 3D scanning features, doctors can create prosthetics or implants that are specially designed to meet the unique anatomy of each patient. This ensures improved patient results, reduced recovery time, and more comfortable fits.

Medical Equipment Innovation: CATIA enables the design of complex geometries that are required for medical equipment such as MRI machines, surgical robots, and diagnostic equipment. The software enables the miniaturization of components while enhancing functionality and performance, a crucial factor in medical settings where there is limited space and where functionality and performance are imperative.

Prototyping and Simulation: Using 3DEXPERIENCE, designers can simulate the behaviour of these medical devices in real-life situations. This means they can test for stress, durability, and material performance so that the products are compliant with all the safety and regulatory requirements before they enter production.

  1. Improving Product Performance Using Simulation

In the medical field, product testing in actual conditions can be costly and time-consuming. Having the capability to virtually simulate medical device performance prior to making physical prototypes is revolutionary.

With CATIA’s simulation capabilities embedded in the 3DEXPERIENCE platform, product designers can experiment how their medical devices will behave in different conditions. Not only does this assist in making the products more reliable, but it also cuts costs through early detection of issues during the design phase.

Finite Element Analysis (FEA): FEA capabilities in CATIA assist in modelling how materials will react to forces, heat, or fluid flows. In a prosthetic limb, for instance, engineers can design materials to endure the stresses of use without failing.

Fluid Dynamics & Thermal Simulation: Insulin pumps or drug delivery devices must operate under specific conditions. CATIA allows for simulations to verify how the devices will cope with thermal loads or fluid flows so that they will work as expected when utilized by patients.

  1. Collaborative Work Across Disciplines with 3DEXPERIENCE

The creation of medical devices and healthcare products typically requires a multidisciplinary team of experts, ranging from engineers and designers to physicians and regulatory experts. The 3DEXPERIENCE platform facilitates easy collaboration between these disciplines in real time, with everyone on the same page throughout the development process.

Centralized Data Management: In 3DEXPERIENCE, all project information—design files to test data—are kept in a central location, which everyone can access. This eliminates data silos and minimizes the risk of error or miscommunication among team members.

Cross-Functional Collaboration: The platform enables healthcare professionals to collaborate more easily with engineers and designers. For example, surgeons can offer input on the design of a new surgical instrument, ensuring that it is suitable for actual use. This leads to improved products and quicker iterations.

 

  1. Streamlining Regulatory Compliance and Documentation

The life sciences and healthcare industries are regulated very tightly to maintain patient safety. Conformity with standards such as the FDA or ISO certifications is mandatory for all medical products released into the market. 3DEXPERIENCE facilitates the process of regulatory compliance by ensuring all product development stages are documented and traceable.

Automated Compliance Tracking: The 3DEXPERIENCE platform can automatically monitor design changes, test results, and regulatory documents so that they all meet the set standards. This saves time for audits and compliance checks, shortening the product development cycle.

Streamlined Documentation: The platform makes it simple to manage key documents like design reviews, test reports, and approval certificates, which are necessary for regulatory inspection and certification.

  1. Customized Healthcare and Treatment Solutions

Healthcare of the future is becoming more customized, with treatment and medical devices being designed and customized to specifically address the individual needs of the patient. The demand for specialized medical devices and solutions is arising from this direction, and CATIA is exactly what is needed to address the challenge.

Personal 3D Models for Patients: Through 3D scanning technologies, doctors can build a virtual representation of a patient’s anatomy to use either for implant design or building a surgical instrument. With the capable modelling capabilities in CATIA, engineers can subsequently alter these models to build highly customized solutions.

Personalized Drug Delivery Systems: With the expanding discipline of personalized medicine, customized drug delivery systems have made strides forward. CATIA enables designers to design systems to deliver drugs to exactly where they are required, according to the individual’s distinct physiology.

 

  1. Streamlining the Healthcare Supply Chain

The supply chain for the healthcare sector is complicated, ranging from the production of medical devices to making sure that life-saving medicines are delivered to patients in time. 3DEXPERIENCE optimizes such processes by offering a single, unified platform for handling product design, manufacturing, and logistics.

Real-Time Collaboration with Suppliers: The platform allows manufacturers to collaborate with suppliers in real time, ensuring that the materials are up to the specified standards and production schedules are met.

Supply Chain Transparency: 3DEXPERIENCE provides end-to-end visibility of the supply chain, enabling manufacturers and healthcare providers to spot issues ahead of time and reduce time spent in bringing products to market.

  1. Future Trends:

AI, 3D Printing, and Digital Twin Technology Looking ahead, AI and machine learning will continue to play a larger and more significant role in healthcare innovation. 3DEXPERIENCE is already incorporating these technologies into its platform, facilitating smarter, more effective product development processes.

 

AI-Driven Design Optimization: With increasing integration of artificial intelligence in CATIA, designers will be able to take advantage of AI algorithms to automatically suggest optimizations in real-time as well as learn from past design results.

3D Printing in Healthcare: 3D printing for the production of personalized medical devices and prosthetics is already on the rise, and CATIA is leading the charge. As 3D printing technologies continue to evolve, CATIA and 3DEXPERIENCE will remain at the centre of making high-quality, affordable custom healthcare solutions a reality.

Digital Twin for Healthcare Products: The Digital Twin approach, in which a virtual replica is developed for each physical product, is gaining popularity in healthcare. It enables real-time monitoring and optimization of medical devices to ensure they function efficiently during their lifespan.

 

Conclusion

The adoption of CATIA and 3DEXPERIENCE in the healthcare and life sciences sectors is revolutionary. These platforms are speeding up the design and development of medical devices, optimizing patient-specific solutions, and facilitating regulatory compliance. As the healthcare industry continues to adopt innovation, these platforms will be at the centre of developing safer, more effective, and personalized healthcare solutions. Through the strength of CATIA and 3DEXPERIENCE, healthcare professionals and engineers are shaping the future of medicine, one innovative design at a time.

Accelerate High-Power Electric Drive Design with Integrated Simulation

Industry Trends

  • The strong trend towards vehicle electrification is driving the need and urgency for complete solutions for electric drive engineering. Numerous OEMs (both traditional OEMs and start-ups) and governing entities (e.g., France, London, California, China, India, etc.) have clearly indicated their strategic intent to move their states in the direction of vehicle electrification now and into the near future.
  • Consumers expect equal or better performance from Battery Electric Vehicles versus Internal Combustion Engine vehicles, with all the added benefits of lower fuel costs and lower emissions.
  • OEMs are recognizing the long-term strategic importance of having core competency in battery and electric drive engineering and are increasingly bring this work in-house rather than relying on suppliers.
  • Electromagnetic performance is strongly affected by temperature, so thermal management of the electric drive is a key engineering factor, which in turn is requiring OEMs to completely overhaul their vehicle thermal management strategies.
  • Consumers expect acceptable levels of noise and vibration in the cabin – this Noise & Vibration engineering challenge is exacerbated by the elimination of the internal combustion engine noise and vibration which has raised consumer awareness to electric motor noise

 

Engineering Objectives

The primary requirement of the electric drive unit is to deliver power in the form of mechanical torque which is directly dependent on its size. However, the size of the electric drive is constrained by form factor (available volume and mass). Hence the engineering objectives for an electric drive are:

 

Achieve market-required high power density while managing cost and supply chain risk: The motor design aims to minimize space while still delivering the highest possible power output. Use of rare-earth materials, which can typically help achieve this goal, are expensive and subject to supply chain risk.

  • Optimize performance and efficiency across multiple disciplines: Electromagnetic performance must be balanced against thermal management, strength and durability, and noise and vibration attributes.
  • Minimize risk of warranty claims & recalls.
  • Manage occupant comfort (acoustic noise): Removal of traditional IC engine noise brings high frequency motor noises to the attention of vehicle occupants. This is a new challenge for automotive engineering.

 

Challenges

Describe the key challenges faced by most customers today in executing this process efficiently and effectively.

Electric Drive Engineering Challenges:

  • Extreme packaging constraints
  • Design and production cost constraints
  • Difficult to predict and optimize complex discipline behaviors as well as the interactions across disciplines (electromagnetic performance, thermal, strength, durability, noise & vibration)
  • Disconnected tools, organizations, and processes
  • The electric drive is a sub-system of the larger, complex electric powertrain system. Its control system needs to be integrated within the overall vehicle control strategy.
  • Maintaining electric machine air gap at high rpm ( as high as 30,000 rpm) and high centrifugal loads (air gap between stator and rotor)
  • E-drive durability requires consideration of high rotational speeds and overall levels of vibration.

 

 

With the Electric Drive Engineering industry process, we can

  • Optimize electric machine rotor and stator design using electromagnetic simulations to predict torque, flux, induced voltage and power, while minimizing losses and preventing demagnetization
  • Perform multi-body dynamics and structural simulations given outputs from electromagnetic analysis to minimize vibration and ensure durable and quiet operation
  • Execute thermal analysis to maintain operating temperatures across all performance conditions
  • Minimize churning losses between oil and gears, while making sure contact surfaces are properly lubricated

Electric Drive Engineering following important characteristics

  • Electric Machine
  • Gearbox
  • Structural Housing

 

Benefits

Electric Drive Engineering Industry Process Experience Benefits:

  • Development time & cost reduced by as much as 1/3
    • Simulation activities tightly integrated with Design (CAD)
    • Integration of multi-disciplinary tools enables more efficient trade-off analysis
    • Ease of use enables democratization of engineering activities across designers and domain experts
  • Accurate prediction of multidisciplinary KPIs and opportunity for multidisciplinary design optimization
    • Best in class individual disciplinary tools (electromagnetic performance, thermal management, strength and durability, noise and vibration)
    • Integration of multiple disciplines enabling trade-off studies and multidisciplinary optimization
  • True systems engineering approach to minimize complexity and ensure compliance with requirements
    • This Industry Process Experience incorporates Model Based Systems Engineering methodologies and tools on the 3DEXPERIENCE Platform
  • Reduced risk of warranty and recall
    • Detailed validation and verification can be performed
  • Consumer delight with performance, efficiency and comfort

 

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